1.设备用途
砂带除锈机主要用于钢丝拉拔前的表面除锈。是钢丝拉拔前很好的一种除锈设备。
本设备如与弯曲剥壳机配合使用,可以彻底去除钢丝表面的锈蚀层,使钢丝表面光亮。
如钢丝除锈后再进行表面涂硼工艺处理,则完全可以取代传统的酸洗磷化前处理工艺,
满足钢丝无酸洗环保生产的需要。
2. 技术参数
设备型号 | PG120型 |
线材材质 | 低、中、高碳钢丝及铜、铝等线材 |
线材直径 | 规格为:Φ2.8mm—Φ8.0mm。 |
进线强度 | 200Mpa—1800Mpa |
线材运行最快速度 | 160m/min(速度可以无级调整) |
走线高度(离安装面) | 1150mm(根据客户要求) |
砂带 | 砂带数量为两件,分别由两台电机独立驱动和调速。 |
砂带抛光机电机功率 | 转盘电机11KW,砂带电机3KW×2台。 |
变频器 | 选用ABB品牌,分别调整主轴和砂带的速度。 |
吸尘设计 | 配置相适应的除尘器及管道 |
PLC、触摸屏 | 选用西门子品牌 |
断带检测 | 选用欧姆龙品牌,砂带磨断可以自动停车并报警。 |
速度控制 | 自动跟踪拉丝机或者后续设备的速度,自动调整速度。 |
环保检测 | 全密封环保设计,粉尘不外扬。 |
设备外形尺寸 | 长3460×宽1560×高1600mm |
设备重量 | 4285kg |
1. Equipment application
Abrasive belt descaler mainly use to derust steel wire surface before drawing. Its effect is good.
It matches peeling machine, can remove rust off the steel wire surface and make it bright.
Boron coating treatment after descaling, can replace the
traditional pretreatment process of pickling
and phosphating.
It can fully meet
the need of environmental protection production of steel wire without pickling.
2. Technical parameter
Machine model |
PG120 |
Wire material |
Low/ medium/ high carbon steel wire & Cu/Al wire |
Wire diameter |
Φ2.8mm—Φ8.0mm |
Inlet wire strength |
200Mpa—1800Mpa |
Max wire speed |
160m/min (adjustable) |
Wire height (to installation floor) |
1150mm(according to user’s requirement) |
Abrasive belt |
2pcs, driven and controlled by 2 motors separately |
Motor |
11KW for disc motor, 3KW×2pcs for abrasive belt motor |
Inverter |
ABB brand, adjust speed of main shaft and abrasive belt |
Dust collection design |
Match suitable dust remover and pipe |
PLC, touch screen |
Siemens brand |
Belt break detection |
Omron brand, automatically stop and alarm, if belt breaks |
Speed control |
Automatically track the speed of drawing machine and the latter machine, adjust speed accordingly |
Environmental protection structure |
All sealed design, dust will not go outside. |
Equipment external size |
L 3460×W 1560×H 1600mm |
Equipment weight |
4285kg |